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  • chizuoka
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    its the residual heat from the heating elements. I have a pump inside to circulate water. Anyway, I have abandoned this idea of using the fryer because of the issue of residual heat.

    I have found that using an immersion heater is still the best option. Minimal residual heat and fast to start. However i do have a question, using my immersion heater, i threw it a number of PID 50 : 0.5 : 10. Im curious.. what does the I and D value do, there seems to be no effect to the system whether its at 0 or 10.

    With this setup im able to get a typical +- 0.5C but sometimes can swing to +-1C for short moments.

    chizuoka
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    Post count: 7

    how do we know the thermocouple is not “grounded”

    chizuoka
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    Post count: 7

    whooops… anyone have any tips on suitable PID numbers for this sort of behaviour?

    We can see that even at stable, just a little bit of output produces nearly 1C of change, while from far the overshoot can be as high as 10C, what would be nice numbers so that the system could behave something like
    – when approaching set limit, dial down the power gradually
    – when applying power, longer wait time to monitor the increase in temp before applying power again. (With P so high, the power applied seems to shoot all the way 100 to 0 even when very near to the setpoint. )

    chizuoka
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    Post count: 7

    hmm.. it seems need to open images in new tab or download as its too wide for the screen to see it all… ^_^

    chizuoka
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    Post count: 7

    Hello Brett…

    Thanks so much for replying. Lets take a look at the characteristic of my system…

    I tried ranges of P from 5 to 100… and 100 does help alot… should i go 1000? would there be a difference from 100 as i dont see much difference from 100 or 50…

    Then this last graph shows the different responses. one when start point is far from set point, one nearer to set point, and the stable one…

    We can see that even at stable, just a little bit of output produces nearly 1C of change, while from far the overshoot can be as high as 10C, what would be nice numbers so that the system could behave something like
    – when approaching set limit, dial down the power gradually
    – when applying power, longer wait time to monitor the increase in temp before applying power again. (With P so high, the power applied seems to shoot all the way 100 to 0 even when very near to the setpoint. )

    Thanks so much for your advice…

    Chizuoka

    chizuoka
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    Post count: 7

    Hi,

    I have been meddling with the OSPID and various sous vide setups ranging from twin heater elements, to slow cooker, to the best i found so far, a deep fryer surprisingly. Characteristics are that it holds its temp really really well because of good insulation, it heats up extremely fast, and it has very little moisture loss when closed. However, it continues to heat up even when power is off due to the fact that its heating element is so massive, and autotune just refuses to work, it brings the water all the way up to a boil. Can anyone give me some advice what would be nice params or help me to get to some nice params?

    If we see this image

    The autotune brings heats up the water very linearly until boil… this was the second round already so seeing it was about to boil its head off i killed autotune and manually turned off output to 0. Why doesnt autotune want to work?

    If we take a look here

    The residual heat continues heating up the water. What settings would let the PID know that the water will continue being heated for X amount time before it stabilizes?

    We can see the insulation is quite good.. the temp remains quite stable without additional heating, so from a logic point of view the PID should heat up the elements just a bit.. and let residual heat from the element heat up the water to set value

    I tried a guesswork value of P=1, I=0.5, D=0.5 and got an average overshoot of 1.3C and under value of 0.2C. This is when the water was already around the preset temp.

    I read through this but dont get a few points…
    https://groups.google.com/forum/?fromgroups#!topic/diy-pid-control/0bswXHDhJAs

    What did he mean by “Choose a Kp such that your output will greatly exceed your maximum
    output limit until you get close to the set point”. Whats the “maximum output limit” that he is talking about?

    Btw im using an SSR. So i have a output update time of 1s. Do help.. anyone! thanks so much!

Viewing 6 posts - 1 through 6 (of 6 total)